Injection Molding and Logistics

Background

  • Established Injection Mold Manufacturer, Sublet Space to JV Partner
  • New People, Processes and Technology
  • New Management Team, working within the confines of their JV Partner
  • Client Requested Review – Last Supplier to PPAP on Impala Launch

Key Business Issues

  • 6 Months behind launch curve
  • Struggling with New Technology
  • Poorly Trained Workforce
  • Poor Product Flow
  • Unable to hit throughput targets
  • Unable to meet quality expectations

Results

  • 45 Days – PPAP Complete, Run at Rate Complete
  • Stabilized Processes
  • Redesigned Process Flow Across
  • 7 Product Lines
  • Trained Workforce